电力变压器纳米晶共模磁芯Nanocrystalline common-mode cores for power transformers
电力变压器纳米晶共模磁芯
Nanocrystalline common-mode cores for power transformers
电力变压器(尤其是高频电力电子变压器)中的纳米晶共模磁芯主要用于抑制共模噪声,提高系统EMC性能,适用于新能源发电、智能电网、轨道交通等高压大功率场景。相比传统硅钢或铁氧体,纳米晶磁芯在高频、高饱和、低损耗方面表现突出。
The nanocrystalline common-mode cores in power transformers (especially high-frequency power electronic transformers) are mainly used to suppress common-mode noise and improve system EMC performance, and are suitable for high-voltage and high-power scenarios such as new energy power generation, smart grid, and rail transit. Compared with traditional silicon steel or ferrite, nanocrystalline cores have outstanding performance in terms of high frequency, high saturation and low loss.
电力变压器纳米晶共模磁芯的核心优势
The core advantages of nanocrystalline common mode cores for power transformers
• 高频低损耗:适用于高频电力电子变压器(如10kHz~100kHz LLC谐振变换器);
High frequency and low loss: suitable for high-frequency power electronic transformers (such as 10kHz~100kHz LLC resonant converters);
• 抗饱和能力强:适合大电流瞬态工况(如短路电流冲击);
• Strong anti-saturation ability: suitable for high-current transient conditions (such as short-circuit current impulse);
• 温度稳定性高:可在-55℃~+150℃长期工作,适用于户外电力设备。
High temperature stability: It can work at -55°C~ 150°C for a long time, and is suitable for outdoor power equipment.
典型应用场景
Typical application scenarios
• 新能源发电系统
New energy power generation system
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光伏逆变器:抑制DC/AC转换产生的高频共模噪声(如150kHz~1MHz)。
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Photovoltaic inverter: suppresses high-frequency common-mode noise (such as 150kHz~1MHz) generated by DC/AC conversion.
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风电变流器:用于机侧或网侧滤波,提高电网兼容性。
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Wind power converter: used for machine-side or grid-side filtering to improve grid compatibility.
• 智能电网 & 储能
Smart Grid & Energy Storage
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固态变压器(SST):高频隔离变压器的共模噪声抑制。
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Solid-state transformers (SSTs): Common mode noise suppression for high-frequency isolation transformers.
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直流变压器(DCT):适用于中压直流配电网(如±10kV)。
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Direct Current Transformer (DCT): Suitable for medium voltage DC distribution networks (e.g. ± 10kV).
• 轨道交通 & 电动汽车充电
• Rail & EV Charging
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牵引变压器:抑制IGBT开关噪声(如3.3kV/1MW系统)。
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Traction transformer: suppresses IGBT switching noise (e.g. 3.3kV/1MW system).
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大功率充电桩:350kW+快充桩的EMI滤波。
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High-power charging pile: EMI filtering of 350kW fast charging pile.
产品性能:
Product Performance:
高BsHigh Bs |
饱和磁感应强度1.2T-1.4T,具有良好抗饱和能力The saturation magnetic induction intensity is 1.2T-1.4T, and it has good anti-saturation ability |
高μ值High μ values | 高频高磁导率μ= 20000~50000@100kHzHigh frequency and high permeability μ = 20000~50000@100kHz |
低磁致伸缩系数Low magnetostriction coefficient | 磁致伸缩系数λ=2-3ppm,噪音小Magnetostrictive coefficient λ=2-3ppm, low noise |
高居里温度High Curie temperature | Tc=570℃,可以使用在高温工况Tc=570°C, can be used in high temperature conditions |
高电阻率、低损耗High resistivity, low loss | 电阻率达到120 μ Ω·cm,损耗Ps≤25W/kg@20kHz,0.5TThe resistivity reaches 120 μ Ω·cm, and the loss Ps ≤ 25W/kg@20kHz,0.5T |
稳定温度特性Stable temperature characteristics | 在-40℃~120℃区间内电感变化±10%Inductance change ±10% in the range of -40°C~120°C |
产品选型表:
Product Selection Table:
序号serial number | 料号Part number | 磁环尺寸Magnetic ring size | 成品尺寸Finished product dimensions | 单匝电感量Single-turn inductance(10 kHz) | 单匝电感量Single-turn inductance(100 kHz) |
1 | JS1608P1 | 16*11*8 | 18.7*9.1*10.2 | 28uH-53uH | 9.5uH min |
2 | JS2008P1 | 20*12*8 | 22*10.2*10.5 | 38.5uH-70uH | 13uH min |
3 | JS2010P1 | 20*12*10 | 22.5*10.8*12.3 | 12.5uH-25uH | 10uH-20uH |
4 | JS2210P1 | 22*17*10 | 24.8*14.9*12.7 | / | 9.5uH min |
5 | JS2210P2 | 22*17*10 | 24.8*14.9*12.7 | / | 12uH min |
6 | JS2221P1 | 22*17*21 | 24.7*15*24 | 61.3uH-102uH | / |
7 | JS2310P1 | 23*15*10 | 26*13.1*12.3 | / | 23.8uH min |
8 | JS2315P1 | 23*15*15 | 25.6*15.1*18.1 | 60uH-105uH | 20uH min |
9 | JS2310P2 | 23*16*10 | 25.2*14.1*17.45 | 45uH min | / |
10 | JS2310P3 | 23*18*10 | 25*16.6*11.4 | 23uH-44uH | 8uH-15uH |
11 | JS2510P1 | 25*15*10 | 28*13.1*12.3 | 49.5uH-90uH | 16uH-31uH |
12 | JS2510P2 | 25*16*10 | 27.5*14*12.7 | 43.8uH-76.2uH | / |
13 | JS2510P3 | 25*17*10 | 27.9*15.3*13.1 | 45uH min | 13uH min |
14 | JS2510P4 | 25*17*10 | 27.9*15.5*12.4 | / | 21uH min |
15 | JS2510P5 | 25*20*10 | 27.6*17.4*12.8 | 22uH-38uH | 7uH-13.5uH |
16 | JS2610P1 | 26*16*10 | 29.1*14.1*12.8 | 60uH min | / |
17 | JS2610P2 | 26*19*10 | 28.7*16.2*12.4 | 30.5uH-50uH | 10uH-18uH |
18 | JS2710P1 | 27*20*10 | 29*18.3*13 | 31uH-51uH | 10uH-18.5uH |
19 | JS2810P1 | 28*18*10 | 29.9*16.5*12.5 | 45uH-75uH | 14uH-25uH |
20 | JS2815P1 | 28*18*15 | 30*16.3*17.04 | 80uH min | / |
21 | JS2812P1 | 28*19*12 | 30.4*17.1*14.3 | 45uH-78uH | 15uH min |
22 | JS2912P1 | 29*20*12 | 31.9*17.8*14.8 | 56.2uH-82.6uH | / |
23 | JS3008P1 | 30*20*8 | 32.8*18.2*10 | 35uH min | / |
24 | JS3010P1 | 30*20*10 | 32.8*17.6*12.5 | 45uH min | 13uH min |
25 | JS3012P1 | 30*20*12 | 32.8*18.2*14.7 | / | 18uH-24.5uH |
26 | JS3012P2 | 30*20*12 | 32.8*18.2*14.7 | / | 21uH min |
27 | JS3012P3 | 30*20*12 | 32.8*18.2*14.7 | / | 28uH-37uH |
28 | JS3012P4 | 30*20*12 | 32.8*18.2*14.7 | / | 28uH min |
29 | JS3015P1 | 30*20*15 | 33.8*17.8*17.8 | 76uH min | 18.5uH min |
30 | JS3015P2 | 30*20*15 | 33.8*17.8*17.8 | / | 30.5uH min |
31 | JS3015P3 | 30*20*15 | 33.8*17.8*17.8 | 60uH min | 33uH min |
32 | JS3210P1 | 32*20*10 | 34.5*17.4*12.9 | 55.5uH min | 13.5uH min |
33 | JS3210P2 | 32*25*10 | 34.3*22.9*12.9 | / | 13uH min |
34 | JS3210P3 | 33*23*10 | 35.8*21.1*12.9 | 35uH-60uH | 12uH min |
35 | JS3315P1 | 33*23*15 | 35.8*21.2*17.6 | 51uH-96uH | 16.5uH-32uH |
36 | JS3515P1 | 35*26*15 | 39.8*22.8*18.6 | 35.3uH-49uH | 15.2uH min |
37 | JS3715P1 | 37*25*15 | 39.8*22.8*17.9 | 60uH min | 31.5uH-39.5uH |
38 | JS4010P1 | 40*25*10 | 43.4*22.5*14.2 | 48uH-75uH | 15uH-28uH |
39 | JS4015P1 | 40*25*15 | 43.6*21.8*18.5 | 65uH min | 23uH min |
40 | JS4015P2 | 40*25*15 | 43.6*21.8*18.5 | / | 38uH min |
41 | JS4015P3 | 40*32*15 | 45*28.8*18.7 | 40uH min | / |
42 | JS4015P4 | 40*32*15 | 45*28.8*18.7 | 7.2-15uH min | / |
43 | JS4515P1 | 45*30*15 | 48.7*27*17.8 | / | 24uH min |
44 | JS5015P1 | 50*30*15 | 54.5*27.2*17.8 | 75uH-120uH | 25uH-48uH |
45 | JS5015P2 | 50*32*15 | 53.7*29.1*18.2 | 65uH-116uH | 21uH-40uH |
46 | JS5020P1 | 50*32*20 | 54*28.3*23.9 | 85uH-150uH | 28uH-54uH |
47 | JS5020P2 | 50*40*20 | 53.5*36.3*23.4 | 48.5uH-81uH | 14uH-28uH |
48 | JS5920P1 | 59*40*20 | 63.5*36.9*24.1 | 77uH-120uH | 25uH min |
49 | JS6010P1 | 60*50*10 | 63.3*42.8*10.9 | 18uH-30uH | 5.5uH min |
50 | JS6425P1 | 64*40*25 | 67.2*37.1*29.1 | 42uH-53uH | / |